Cutting incoming components from the supplier in the form of a tape - originally the customer cut the components manually, this method was not efficient and did not deal with the quality requirements.
The cutting process was burdensome for the operator. Impediment of the automation of the process was frequent deformation of components on the tape.
We have designed and manufactured a fully automatic production station that allows cutting the tape of electronic components:
In the station, we used the SIEMENS PLC controller and FESTO pneumatics."
We have completed a comprehensive installation at the customer, we provided support during the configuration of process parameters.
We have created complete documentation (including risk analysis) and a user manual.
After commissioning the tests, the CE certificate was granted .
As part of the transfer of production between plants, the customer needed new production lnie. The new construction had to deal with Industry 4.0 standards and design capacity assumptions.
We designed and delivered a full production line for vacuum pumps. The line consists of 12 stations that allow to maintain the set assembly cycle and the free flow of details through the line and, thanks to the integration of vision systems ensures correct assembly, in addition all process parameters are recorded (TOX, Baltech) - control function.
The line we created allows for the assembly of several pump variants, that is why there is an active Poka-Yoke system on each socket, taking into account the least time needed to change the line (proximity sensors, replaceable sockets + software with feedback for the operator). The line design included the ergonomics of individual workplaces.
We used SIEMENS PLC controllers allowing communication between individual stations using the Profinet network: