Industries / Automotive / Brakes

Automation of brakes manufacturing.

In automotive manufacturing, no system is more critical to safety than the brakes.
Thus production demands a level of precision that leaves no room for error.
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Experts in critical systems.

Pagero's way

Zero-failure tolerance
Our systems are built with a zero-failure tolerance, incorporating advanced error-proofing and redundant checks for every safety-critical assembly step.
100% performance validation
We integrate automated end-of-line testing to verify the functional performance of every component, ensuring it meets all design and safety specifications.

BRAKE PADS ASSEMBLY

High-volume, high-quality
brake pad production

We provide end-to-end automation for brake pad manufacturing. Our solutions manage the entire process, from the precise handling of backing plates and friction materials to the curing, finishing, and final quality inspection, ensuring consistent performance and quality at scale.
Backing plate and friction material handling
Automated adhesive application and bonding
Curing press and oven automation
Robotic grinding, chamfering and finishing
Machine vision for surface defect detection
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MOTOR GENERATOR UNITS ASSEMBLY

Automation of regenerative braking systems production

Motor Generator Units (MGUs) are at the heart of modern hybrid and EV regenerative braking. We engineer sophisticated automation for the complex assembly of these mechatronic systems, focusing on the precise integration of rotors, stators, sensors, and control electronics.
Stator winding and insertion automation
Rotor and magnet assembly
Precision installation of position sensors
Integration of control electronics and wiring
End-of-line functional and performance testing
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Ready to drive your production forward?

Let's discuss your specific automotive manufacturing challenges
and engineer a solution that gives you a decisive competitive advantage.

Frequently asked questions (FAQs)

What quality checks do you integrate into a brake assembly line?

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Our approach to quality is multi-layered. We use machine vision to inspect components for defects, integrate torque monitoring on every critical fastener, deploy sensors to verify the presence and correct orientation of all parts, and conduct 100% automated EOL performance tests (for instance, leak and pressure tests) on every finished unit.

How do you ensure traceability for safety-critical components?

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Traceability is paramount. Our systems create a comprehensive digital record for every assembly. We scan the serial numbers of all critical subcomponents (like callipers, pistons, and ABS modules) and link them to the final unit's serial number, along with all process data like fastening torques and test results.

How do you handle the high-torque fastening requirements for these components?

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We integrate advanced robotic fastening systems with high-torque capabilities and closed-loop control. These tools are programmed to achieve the precise torque and angle specifications required for safety-critical joints, and every fastening operation is monitored and logged for 100% quality assurance.

What is a Motor Generator Unit (MGU) and why is its assembly complex?

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An MGU is a key component in hybrid and electric vehicles, used for regenerative braking and propulsion. Its assembly is complex because it's a high-precision mechatronic device, requiring the perfect integration of mechanical parts (rotors, bearings) with electrical systems (stator windings) and sensitive electronic components (position sensors), all within very tight tolerances.