End-to-end services

Intelligent production
line automation.

We engineer, build, and integrate complete, end-to-end production lines that set a new standard for precision, reliability, and efficiency.
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A modern production line is more than a series of machines – it’s a dynamic, integrated ecosystem. We leverage our deep expertise, forged in the demanding automotive industry, to deliver robust solutions that eliminate bottlenecks, guarantee quality, and maximize your operational performance.
Engineered
for failsafe precision
Optimized
for maximum throughput
Built
for long-term reliability

We provide a structured, transparent process that de-risks your investment and ensures a flawless outcome.

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1.2 mln
Increase in annual production efficiency
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90 sec.
Cycle time per unit production
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0.005 mm
Pressing accuracy

01

Define your core manufacturing challenge

We begin on the factory floor with a deep-dive analysis of your goals and existing processes. We map out every step, benchmark performance, and identify the key constraints and opportunities to build a data-driven foundation for your project.

02

Engineer the automation blueprint

We model robotic cells, validate cycle times, and engineer failsafe protocols. This allows us to optimize the entire system for peak performance and de-risk the project before a single piece of hardware is ordered.

03

Implement, integrate, and support

Our team manages the entire implementation, from installation and commissioning to seamless integration with your existing factory infrastructure. We don’t just build and leave – we deliver a production-ready system and provide comprehensive training and lifecycle support to ensure durable, long-term success.

Hardware x Software

Integration

Robust mechanical engineering

Every production line we build is founded on robust physical automation. We utilize industrial-grade robotics, custom-designed tooling, and failsafe mechanical systems engineered for maximum durability and reliability in demanding, 24/7 manufacturing environments.

Intelligent digital integration

The ‘brains’ of the operation, our integrated control systems ensure every component works in perfect harmony. We develop sophisticated PLC programs, intuitive HMIs, and data-driven feedback loops that guarantee precision, enable full traceability, and provide real-time operational insights.

Machine vision systems

Intelligent vision
for zero-defect manufacturing

Our expertise lies in deploying custom-configured vision systems that provide real-time analysis and decision-making capabilities, ensuring every component and process meets the most stringent quality standards.
2D- and 3D-powered robotic guidance
Barcode and character recognition
Mistake-proofing (poka-yoke)
Defect detection
Part identification
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Assembly automation

Flawless finished products

Leveraging our expertise in robotics, machine vision, and process control, we design custom systems that increase speed, guarantee quality, and ensure perfect repeatability for your most critical assembly tasks.
Robotic fastening and torque control
Automated press-fitting
Precision dispensing systems
Complex mechatronic assembly
In-process quality verification
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Material removal

Deliver unparalleled consistency

Achieving a perfect surface finish and precise geometry often requires expert material removal. We engineer robotic solutions that automate these demanding, and often hazardous, tasks.
Robotic deburring and trimming
Precision grinding and sanding
Automated polishing and buffing
High-speed robotic cutting
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Eliminate
line-wide bottlenecks
Total process optimization
Engineer your entire line as a single, cohesive system. By perfectly synchronizing every station and eliminating system-wide bottlenecks, we create a seamless, uninterrupted flow that maximizes your operational efficiency from start to finish.
Anticipate issues
before downtime
Centralized control and real-time visibility
Integrated control systems give you a complete overview of your production from a single point. Monitor real-time performance, track key metrics like OEE, and anticipate issues before they can cause downtime.
Consistently meet
quality standards
Uncompromising quality at scale
Embed automated inspection and validation at every critical stage of the line. This ensures that every product consistently meets your exact quality standards, even at the highest production volumes, protecting your brand's reputation.
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core capabilities

Engineering technology.

We integrate the industry’s most advanced technologies to create robust, future-proof solutions.
Advanced robotics and material handling: high-speed, high-precision robotics for assembly, welding, processing, and packaging.
Integrated machine vision: 100% automated quality control, part identification, and guidance systems.
Custom end-of-line (EOL) and durability testing: bespoke testing and validation cells to guarantee every product meets your exact specifications.
PLC programming and control systems: a unified controls architecture for seamless communication and central line management.
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The partner of choice for leading manufacturers.
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Our automation services

Robotic production benches

High-precision robotics for assembly and inspection.
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EOL and endurance testers

Automated testing for guaranteed product reliability.
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Lifecycle management

End-to-end solutions: from design to maintenance.
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Industrial automation consulting

Blueprinting your ideal end-to-end automation.
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Frequently asked questions (FAQs)

You asked, we answered

What types of production lines do you specialize in?

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We specialize in engineering production lines for complex, high-precision manufacturing. Our core expertise comes from the automotive sector, focusing on demanding processes like advanced assembly, safety-critical component testing, and intricate material handling.

We apply this same level of engineering rigour to other advanced industries, including aerospace, medical devices, and consumer goods.

We are interested in automation but don't know where to start. How does a project begin?

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The best first step is our Automation Readiness Assessment (ARA) session. It's a fixed-fee, deep-dive analysis of your current operations where our engineers identify the highest-impact opportunities for automation. This process provides you with a clear, data-driven roadmap and a robust business case before you commit to a full-scale project.
Can you upgrade our existing production line, or do you only build new ones?
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We do both. Our team is highly experienced in ‘brownfield’ projects, where we integrate new automation and robotics into your existing infrastructure to boost performance and efficiency. We also design and build ‘greenfield’ projects – completely new, turnkey production lines from the ground up.

What does a typical project timeline look like?

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The timeline for a production line varies depending on its complexity.

However, transparency is key to our process. After our initial analysis and engineering phase, we provide a detailed automation blueprint that includes a firm project timeline, key milestones, and a clear delivery schedule.

What kind of support do you offer after the production line is installed?

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Our partnership extends far beyond installation. We offer comprehensive lifecycle support that includes detailed operator training, scheduled preventative maintenance plans, remote monitoring capabilities, and on-call technical support to ensure your line operates with maximum uptime and reliability for years to come.

About us

Explore our mission to advance the adoption of intelligent production line automation technologies.
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Get in touch

Reach out to start a conversation, ask a question, or explore ways we can work together.
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Trusted by some of the world's most recognizable brands.
Pagero TECH Sp. z o.o.
Pagero EDM Sp. z o.o.
Pagero TOOL Sp. z o.o.
Graniczna 32
54-430, Wrocław
Poland
Pagero TECH Inc.
8 The Green, Suite A
Dover, DE 19901
United States
Achieve automation excellence effortlessly with our full-cycle support. We guide you from initial readiness assessments and concept validation to continuous post-installation support – ensuring success throughout your system’s lifecycle.
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Services
End-to-end manufacturing automationIntelligent production line automationHigh-precision robotic workstationsEOL and endurance product testersIndustrial automation consulting.Custom tooling and mould manufacturingGraphite-based EDM
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