Industries / Automotive / Steering and drivetrain

Automation of critical
steering systems
production.

The steering gear is the heart of a vehicle's handling and safety. Automating its production demands a zero-defect standard and the perfect integration of robust mechanical systems with sophisticated electronics.
s
s
g
u
z
d
d
g
s
r

Precision in every step.

Pagero's way

Advanced error-proofing
Our systems are engineered with advanced error-proofing to ensure every safety-critical assembly step is performed perfectly, every time.
Mechatronic precision
We specialize in the seamless robotic integration of mechanical gears, electronic sensors, and control units required for modern steering systems.

COMPONENT PREPARATION and HANDLING

Oriented, inspected,
and ready for assembly
A flawless assembly begins with perfect components. Our systems automate the precise handling and preparation of every part – from the main housing and rack to delicate pinions, bearings, and seals – ensuring they are correctly oriented, inspected, and ready for assembly.
Robotic bin-picking and part orientation
Automated washing and cleaning stations
Machine vision for component inspection
Precision application of lubricants
Automated bearing and seal insertion
Arrow right icon

PRECISION MECHATRONIC ASSEMBLY

Integrating mechanical power and electronic intelligence
This is where the core of the steering gear is built. We deploy advanced robotics and torque-controlled tools to assemble the intricate mechanical components and seamlessly integrate the electronic systems, such as motors and sensors for modern Electric Power Steering (EPS).
High-precision gear and pinion meshing
Robotic high-torque and angle-controlled fastening
Electric motor and belt drive assembly (for EPS)
Torque and position sensor integration
Wiring harness routing and connection
Arrow right icon

AUTOMATED CALIBRATION

Teaching the systems
to perform flawlessly
For modern steering systems, assembly is not complete without precise calibration. Our automated stations communicate directly with the steering gear's control unit (ECU) to calibrate sensors, set operational parameters, and load the correct software, ensuring a perfect ‘feel’ and response.
Torque and steering angle sensor calibration
End-stop and operational limit programming
Software and firmware flashing
CAN/LIN communication setup
Diagnostic Trouble Code (DTC) checks
Arrow right icon

END-OF-LINE TESTING and VALIDATION

The final, uncompromising quality gate
Before any steering gear leaves the line, it undergoes a complete functional validation. Our integrated EOL test units simulate real-world conditions to verify every aspect of performance, from torque assist levels to its NVH (Noise, Vibration, and Harshness) profile, ensuring 100% quality.
Full functional performance testing
Noise and vibration signature analysis (NVH)
Hydraulic or electric assist validation
Failsafe mode operation testing
Automated traceability and pass/fail reporting
Arrow right icon

Ready to drive your production forward?

Let's discuss your specific automotive manufacturing challenges
and engineer a solution that gives you a decisive competitive advantage.

Frequently asked questions (FAQs)

How do you handle the integration of both mechanical and electronic components?

Down arrow icon
We treat it as a single, unified ‘mechatronic’ challenge. Our process ensures that the mechanical assembly (like gear meshing) and the electronic integration (like sensor placement) are performed with consideration for each other, often using robots with advanced force-feedback to ensure delicate parts are connected correctly and securely.

What is calibration and why is it a critical part of the assembly process?

Down arrow icon
Calibration is the process of teaching the electronic control unit (ECU) the precise physical characteristics and limits of the specific mechanical system it's attached to. It's critical because it ensures the steering assist is applied correctly, the sensors read accurately, and the steering feels consistent and safe for the driver.

How is testing integrated into your assembly lines?

Down arrow icon
Testing is the final, non-negotiable step of our assembly lines. We design and build the end-of-line (EOL) test unit as an integral part of the overall system. The fully assembled steering gear is automatically transferred to the test station, where it undergoes a complete functional check before being approved for shipment.

Can your assembly lines be adapted for different steering gear models?

Down arrow icon
Yes. We design our lines on a modular platform with flexibility in mind. By using adaptable robotics, quick-change tooling, and flexible software, our systems can be configured to handle multiple steering gear variants on the same line, or be re-tooled more easily for future models.