Industries / Automotive / Seats

Intelligent automation
of automotive seats production.

Modern automotive seats are complex engineering marvels, blending structural mechanics, diverse materials, and sophisticated electronics. Automating their production demands expertise in a wide range of processes.
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Engineering quality into every seat.

Pagero's way

Robust structural assembly

Our systems ensure every seat frame is built with perfect dimensional accuracy and structural integrity.

Expert material handling

We deploy specialized robotics to handle a wide range of materials, from metal frames to delicate fabrics and leather, without damage.

COMPLETE ASSEMBLY LINES

End-to-end car seat assembly

We engineer and deliver complete, end-to-end assembly lines for any type of vehicle seat. Our solutions are designed to manage the entire production flow, from initial frame construction to the final fitting of all trim and electronic modules, ensuring a fully synchronized and efficient process.
Robotic frame construction and welding
Automated foam and cushion handling
Upholstery (fabric and leather) fitting stations
Plastic trim and hardware installation
Conveyor and material flow integration
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SEAT COMFORT SYSTEMS

Integrating advanced comfort and wellness features

Modern seats are defined by their advanced comfort systems, and we specialize in automating their complex integration. Our solutions ensure the precise installation of every component, from heating and ventilation to massage units, guaranteeing they are perfectly integrated for flawless performance.
Automated heating element placement
Ventilation system integration
Pneumatic lumbar and massage unit assembly
Wiring harness routing and connection
Actuator and occupant sensor installation
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TOOLING and SPARE PARTS

The foundation of reliable production

Reliable, high-volume production depends on the quality of your tooling. We design, manufacture, and supply the precision tooling, jigs, and fixtures required for robust seat frame assembly. To ensure your line's longevity, we also provide a complete range of critical spare parts to minimize downtime.
Custom seat frame assembly jigs
Bespoke welding and fastening fixtures
End-of-arm tooling (EOAT) for robotics
High-wear component spare parts
Tooling design and validation services
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End-of-line FUNCTIONAL TESTING

100% validation for every seat

Our automated end-of-line (EOL) testing stations are the final quality gate for every seat. We integrate systems that communicate directly with the seat's ECU via CAN/LIN bus to perform a complete, automated check of every electronic feature, guaranteeing flawless performance before shipment.
CAN/LIN bus communication tests
Power seat and memory validation
Heating and ventilation system checks
Occupant detection sensor verification
Automated pass/fail reporting and logging
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Ready to drive your production forward?

Let's discuss your specific automotive manufacturing challenges
and engineer a solution that gives you a decisive competitive advantage.

Frequently asked questions (FAQs)

How do you automate the handling of delicate materials like leather and fabric?

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We deploy specialized robotics with custom-designed end-of-arm tooling (EOAT). This can include soft grippers, vacuum systems, or even needle grippers, all chosen specifically for the material being handled. This ensures that delicate materials are manipulated precisely and without causing any marks, tears, or unwanted stretching.

Do you also design and manufacture the tooling and jigs?

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Yes. Our in-house tool shop, Pagero TOOL, is a core part of our advantage. We design and manufacture all the custom tooling, jigs, and fixtures required for your seat assembly line, ensuring a perfect, integrated fit and a seamless process from start to finish.

What is CAN/LIN testing, and why is it important for modern seats?

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CAN/LIN are communication protocols used by a vehicle's electronic systems. Our end-of-line (EOL) testers connect directly to the seat's electronic control unit via these protocols to command and verify every function – from power adjustments and heaters to occupant sensors. This 100% functional check is the only way to guarantee the performance of a modern 'smart' seat.

Can your systems support just-in-sequence (JIS) manufacturing?

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Absolutely. We design our control systems to integrate seamlessly with your factory's Manufacturing Execution System (MES). This allows our assembly lines to receive real-time production schedules, build seats in the exact sequence required for final vehicle assembly, and ensure the right seat arrives at the right time.