End-to-end services

Custom tooling
and mould manufacturing.

Our in-house tool shop is a center for high-precision CNC machining, producing complex components and custom tooling with uncompromising accuracy.
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Featuring a state-of-the-art machine park with industry-leading PENTA and OPS Ingersoll machines, Pagero TOOL is the foundation of quality and reliability that underpins every project we deliver.
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Injection moulds
High-precision machining of complex, multi-cavity injection moulds.
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EDM electrodes
Graphite and copper electrodes, essential for achieving fine details and superior surface finishes.
Injection moulds
Our expertise extends across the entire lifecycle of your tooling. From the very beginning, designing and manufacturing new high-performance moulds to then ensuring their long-term value and adaptability.

New injection moulds

Custom injection moulds
for the most demanding clients
We design and produce custom injection moulds for the most demanding applications. By using only top-quality materials from respected suppliers and leveraging our advanced machine park, we manufacture multi-cavity and multi-component moulds with extremely long lifecycles.
Industry-leading parnerships
Our moulds are built with materials from leading suppliers like Meusburger, Hasco, and Uddeholm, and hardened in cooperation with renowned plants like Böhler to ensure maximum durability.
End-to-end project support
We can cover everything from initial design and prototyping to final testing and production support.
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Regeneration of injection moulds

Performance restored,
tool’s life extended
Extend the operational life of your valuable assets. Using modern repair technologies, we can restore your tooling to its original performance specifications, providing a cost-effective alternative to purchasing new moulds.
Advanced welding technologies
We utilize modern regeneration processes, including precision hard-facing and laser welding, to expertly repair and rebuild worn or damaged tool surfaces.
Multi-material expertise
Our team is experienced in working with a wide range of materials, including tool-class steels, aluminium alloys, copper alloys, and bronze alloys.
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Modification of injection moulds

Adapt your tooling
for evolved requirements
As your product designs evolve, your existing moulds can be adapted to meet new challenges. We provide a specialized service to precisely modify the structure of your current tooling, ensuring it aligns perfectly with your updated requirements and extending the value of your asset.
Responsive to your evolving needs
We can modify your existing tools to accommodate changes in product design, allowing you to adapt quickly without the need for entirely new tooling.
Uncompromised precision
Our advanced machining capabilities enable us to perform high-precision modifications, achieving tolerances up to 0.01 mm.
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Maintenance of injection moulds

Proactive maintenance that extends your molds’ lifecycle
Ensure the longevity and reliability of your critical tooling with our comprehensive maintenance services. We provide complete technical care and post-warranty support to keep your injection molds operating at maximum efficiency, preventing costly downtime.
Rapid diagnostic services
We understand that downtime is critical. We can perform a full technical overview of your mould's condition and report back within 24 hours to expedite any necessary repairs or maintenance.
Restoration to peak performance
Our goal is to restore your tool to its original specifications. Our comprehensive service includes deep cleaning, lubrication, and replacement of worn seals and components to ensure your mould operates like new.
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Did you know that in large-scale projects, substituting copper with graphite electrodes can reduce tool production costs by as much as 40%?
EDM electrodes
Leveraging our deep knowledge of graphite processing – a technology few companies have mastered – we create tools that provide exceptional accuracy, a flawless surface finish, and significant cost savings over traditional copper electrodes.

New EDM electrodes

Delivering superior results
The quality of your EDM process depends on the quality of your electrode. We specialize in designing and manufacturing high-precision graphite electrodes that deliver superior results.
0.002 mm accuracy
Using premium Japanese TTK graphite, our machinery is capable of positioning with up to 0.002 mm accuracy, ensuring every electrode we produce is geometrically perfect for the most demanding applications.
Seamless integration and cost savings
Our electrodes are designed for compatibility with multiple attachment systems (EROWA, 3R, Hirshmann) and can reduce your tool production costs by up to 40% compared to copper.
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Frequently asked questions (FAQs)
You asked, we answered
What specific machining processes do you offer?
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We offer a comprehensive range of high-precision services, including 5-axis CNC milling, HSM (High-Speed Machining), EDM die-sinking, and WEDM wire cutting. This allows us to handle a vast array of complex geometries and materials.
What kinds of materials can you machine?
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We are experienced in machining a wide variety of industrial materials, including hardened steels, speciality alloys, aluminium, and graphite for EDM electrodes.
Can we use Pagero TOOL for standalone machining projects?
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Yes. While our tool shop is a critical internal resource, we also offer our advanced machining capabilities as a standalone service to external clients who require high-precision components and tooling.
How do you ensure the quality of your machined parts?
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Quality is ingrained in our process. We combine the precision of our state-of-the-art machines with rigorous in-process and final inspection protocols, managed under our ISO 9001 certified quality system, to guarantee every part meets its specifications.

About us

Explore our mission to advance the adoption of intelligent production line automation technologies.
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Get in touch

Reach out to start a conversation, ask a question, or explore ways we can work together.
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Trusted by some of the world's most recognizable brands.
Pagero TECH Sp. z o.o.
Pagero EDM Sp. z o.o.
Pagero TOOL Sp. z o.o.
Graniczna 32
54-430, Wrocław
Poland
Pagero TECH Inc.
8 The Green, Suite A
Dover, DE 19901
United States
Achieve automation excellence effortlessly with our full-cycle support. We guide you from initial readiness assessments and concept validation to continuous post-installation support – ensuring success throughout your system’s lifecycle.
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Services
End-to-end manufacturing automationIntelligent production line automationHigh-precision robotic workstationsEOL and endurance product testersIndustrial automation consulting.Custom tooling and mould manufacturingGraphite-based EDM
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